5 Axis continuous milling
THE NEW 5-AXIS MACHING COMPLETES THE ECCELENT QUALITY OF OMS MACHINERY.
WHAT ARE THE ADVANTAGES AND THE EXCELLENT FEATURES?
- Complete machining of complex pieces with only one positioning
- 340 deg. rotation of the rotary table, free table with a single anchorage point
- Position transducers with laser optical line, with complete linear measurement without rotary encoder
- Power transmission to the rotary axes without gears
- Total reduction of thermal expansion
- Accelerations carried out on the machine centre of gravity, vibration free
- System for measuring piece dimensions MARPOS
5 Axis CNC milling
MITSUBISHI MVC5-L 4-AXIS C.N.C. WITH FANUC RISCK CARD (HI-SPEED)
Mandrel line with 20.000 turns/min
Fanuc look-head software to for high-speed
interpolation control
Data server – 2Gb memory
Reading on optical lines – precision ±0,002 mm
Working stroke: axis X-1000 mm, axis Y-550mm, axis Z-500 mm
Table diameter 4/5 axes Nikken: 180 mm
Fanuc look-head software to for high-speed
interpolation control
Data server – 2Gb memory
Reading on optical lines – precision ±0,002 mm
Working stroke: axis X-1000 mm, axis Y-550mm, axis Z-500 mm
Table diameter 4/5 axes Nikken: 180 mm
MITSUBISHI MVC5-L 4-AXIS C.N.C. WITH FANUC RISCK CARD (HI-SPEED)
Mandrel line with 20,000 turns/min
Fanuc look-head software for high-speed
interpolation control
Data server – 2Gb memory
Reading on optical lines – precision ±0,002 mm
Working stroke: axis X-900 mm, axis Y-550mm, axis Z-500 mm
Table diameter 4/5 axes Nikken: 180 mm
Fanuc look-head software for high-speed
interpolation control
Data server – 2Gb memory
Reading on optical lines – precision ±0,002 mm
Working stroke: axis X-900 mm, axis Y-550mm, axis Z-500 mm
Table diameter 4/5 axes Nikken: 180 mm
NMV 5000 Mori Seiki:
It is a 5-axis milling center, with linear scales of production (accuracy ± 0,002 mm), 60 tools, measuring system and automatic correction of parameters and control over the life tool that allows us to work to the highest levels of technology.
Intended to 50% for the production of special pneumotronic (class brakes) and 50% for the production vacuum (pump bodies) from Tv750 to Tv1k-g.
Intended to 50% for the production of special pneumotronic (class brakes) and 50% for the production vacuum (pump bodies) from Tv750 to Tv1k-g.
Specifically about the high-vacuum applications, we have revised the production process of some pump housings, reducing machine tool change (production stages) from 7 to 3 placings machine.
This allowed us to reduce the cost of such details (high-vacuum pump bodies) from 8% to 14% (see cost efficiency proposal to Agilent in March 2012 to supply pump casings with Oms no. 68-2012) ensuring fluidity and continuity of production of around 180/220 bodies a month and repeatability of the production process without hesitation.
Integrex GT
INTEGREX GT is the last production plant installed in Oms.
Designed and built according our own specifications it is a turning and milling centre at 9-axis controlled by 2 CNC, 80 tools, optical encoders, laser measuring system in contact, cooling to 70 bar and temperature controlled, robot loading and unloading workpiece.
This plant is used for the production of 70% vacuum, specifically we have industrialized the manufacturing process for the rotors of the “Leonardo” and bodies of the “Leonardo” in a single socket machine while also providing the measurement and the automatic correction of the parameters. All this translates into economic efficiency of our products and guarantee a very high manufacturing excellence.
Following analysis of production processes, we evaluated the amount, the most cost efficient, the various production lots: implementing the quantities produced and the number of units assigned to a single lot, we got an economic efficiency in the production of rotors turbo approximately 8%, spring spacer and bottom flanges of approximately 12% (see Oms economic offer efficiency nr. 98 and 99 of 16.03.2012).
Designed and built according our own specifications it is a turning and milling centre at 9-axis controlled by 2 CNC, 80 tools, optical encoders, laser measuring system in contact, cooling to 70 bar and temperature controlled, robot loading and unloading workpiece.
This plant is used for the production of 70% vacuum, specifically we have industrialized the manufacturing process for the rotors of the “Leonardo” and bodies of the “Leonardo” in a single socket machine while also providing the measurement and the automatic correction of the parameters. All this translates into economic efficiency of our products and guarantee a very high manufacturing excellence.
Following analysis of production processes, we evaluated the amount, the most cost efficient, the various production lots: implementing the quantities produced and the number of units assigned to a single lot, we got an economic efficiency in the production of rotors turbo approximately 8%, spring spacer and bottom flanges of approximately 12% (see Oms economic offer efficiency nr. 98 and 99 of 16.03.2012).